Briquetting roller Press

Roll Diameter 130 mm
Roll Width 51 mm
Roll Separating Force 9.4 tons 92 kN
Motor , primary Dive 2.4 kw / 3 Hp
Motor, feeder drive 1.5 Kw/ 2 HP
Throughput Range (Depending on briquette
size and density)
11 – 115 kg/hr
Variable speed roll VFD controlled
Output type Pillow / Square/ oval
Raw material processed variety of mineral and metal powder

 

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Description

A Briquetting Roller Press is a type of mechanical device used to compress fine materials, such as powders, fines, or dust, into solid briquettes. The primary purpose of a briquetting roller press is to convert waste material into compact, solid forms that can be easily handled, transported, or stored. This process not only enhances material efficiency but also helps in recycling and reducing environmental waste. Briquetting roller presses are widely used in industries like mining, metal recycling, coal, agriculture, and chemical processing for the compaction of materials such as coal, iron ore, biomass, and metal fines.

Key Features

High-Density Briquettes

Energy Efficiency

High Pressure Compaction

Customizable Briquette Shapes

Variety of Materials

Continuous Operation

Applications

Metal Recycling

Biomass and Agriculture

Mineral Processing

Cement Industry

FUNCTION PRINCIPLE

Working Principle

The Briquetting Roller Press operates on the principle of high-pressure compaction, where fine particles or powders are pressed between two counter-rotating rollers to form compact briquettes. The working process involves several key steps:

  1. Feed Material Introduction:
    • The material to be compacted, such as fine powders, metal scraps, or coal dust, is fed into the machine’s feeding hopper or chute.
  2. Roller Compression:
    • The material is drawn between two counter-rotating rollers, which are usually grooved or dimpled to enhance compression. The rollers apply high pressure to compress the material into a solid form. The force exerted by the rollers causes the particles to bind together, forming dense briquettes.
  3. Briquette Formation:
    • As the material passes between the rollers, it is squeezed into briquettes or compact shapes, which can vary in size, shape, and density depending on the application and material characteristics.
  4. Cooling and Discharge:
    • Once the briquettes are formed, they are discharged from the roller press. In some designs, a cooling system is employed to cool down the briquettes, preventing them from breaking apart due to high temperatures during the compaction process.
  5. Briquette Collection:
    • The finished briquettes are collected through a discharge chute or conveyor belt and can be further processed or used directly in their compacted form.