Mineral Jig

Feed Size 1 – 32 mm (edge to edge 50 mm)
Jig length approx. 400 mm (+/-10%)
Entire width approx. 600 mm (+/-10%)
Jig bed width approx. 400 mm (+/-10%)
Width of chambers: approx. 400 mm (+/-10%)
Chambers 1
Effective jigging area 0.16 m2
Total rate of operating air: 1.3 m3/min at 0.3 bar
Motor for rotary air valve: : 0.75 kW, protection class IP55
Type of construction Gear motor with frequency inverter
Jig hutch Welded, watertight steel plate \ with a thickness of 6 mm, stiffeners
Jig bed : With punched plate and Perspex® frames for stratification tests. One spare set of Perspex® frames is included.
Drive : One single stage rotary air valve NW 65, powered by a gear motor, mounted on the air chamber; Air chest, 200 mm diameter, 400 mm length.
Hopper : Underneath the jig hutch made of 6 mm steel
Blower: Suction flow: 90 m3/h
Pressure difference: 300 mbar
Motor, 1.1 Kw

 

Know More

Description

A Mineral Jig is a gravity separation device used for sorting and recovering valuable minerals from a mixture based on their density. It operates through a process known as pulsed bed separation, which utilizes the difference in specific gravity between different components of the material to achieve efficient separation. The mineral jig is widely used in mineral processing, coal cleaning, and recycling industries for recovering heavy particles from lighter ones, and it is particularly effective for separating ores, gold, tin, coal, and other high-density materials from lighter gangue materials.

The operation of the mineral jig is based on the principle that heavier materials will settle faster and more efficiently in a fluidized bed when subjected to a series of periodic pulsations. The jig provides high recovery rates of valuable minerals while operating under relatively low operating costs.

Key Features

High Separation Efficiency

Adjustable Pulsation Rate

Low Operating Costs

Versatility

Continuous Operation

Ability to Handle Large Volumes

Compact and Simple Design

Applications

Tin and Tungsten Mining

Diamond Recovery

Recovery of Other Precious Metals

Recycling of Metals

Heavy Media Separation

FUNCTION PRINCIPLE

Working Principle

The mineral jig operates using pulsations or pumping actions that cause the material to stratify according to particle size and density. Here’s how the jig works:

  1. Feed Introduction:
    • A slurry or mixture of materials is introduced into the jig, typically through a feed box or pipe. The slurry contains particles of varying sizes and densities, including heavier valuable minerals and lighter waste (gangue) material.
  2. Pulsing Motion:
    • The jig’s bed or screen is periodically agitated or pulsed by a mechanical diaphragm, piston, or water jets. This pulsing action causes the heavier, denser particles to move downward through the bed, while lighter, less dense particles are displaced upward or remain on the surface.
  3. Stratification:
    • As the slurry is pulsated, heavier particles like gold, tin, or other high-density minerals tend to concentrate towards the bottom or deeper layers of the bed, while lighter particles like sand or waste material are carried to the top. This process creates layers or stratification of particles based on density.
  4. Formation of Layers:
    • The heavier mineral particles accumulate in a concentrated layer at the bottom, forming a “ragging” or “concentrate” bed, while the lighter material (gangue) is separated and can be discharged through a separate outlet.
  5. Discharge:
    • The separated heavy mineral concentrate is collected at the bottom of the jig, and the lighter gangue material is discarded through the upper outlet. The process is repeated in cycles for continuous separation.
  6. Recovery and Cleaning:
    • After separation, the recovered concentrate is cleaned and refined to remove any remaining gangue or undesirable material, which can be further processed or discarded. The mineral jig often provides an effective means of upgrading raw ore into a valuable concentrate with a higher mineral content.

Advantages

High Recovery Rates

Effective for Coarse and Fine Material

Scalability