Hydraulic Core Splitter
Usage/Application | Sample splitting |
Model Name/Number | CS – 50 |
Warranty | 1 year |
Country of Origin | Made in India |
Power | 2.2 kw/3HP |
Electrical Details | 215 V /3~,50Hz,4 pole |
Core Diameter | AQ, BQ, PQ, NQ and HQ |
Core Length | Up to max 200 mm |
Core Mounting | Special core catcher mechanism to hold core samples |
Cutting Type | High speed, high force edge impact with immediate withdrawal of splitting edge |
Timer | 0-60 s |
Cylinder Bore | 160 |
Cylinder Stroke | 100 |
No of Cylinder | 2 |
Working pressure (bar) | 250 |
Max Force | 50 T |
Minimum Order Quantity | 1 Piece |
Principle
Principle of The Eloquent hydraulic core splitter revolves around the application of hydraulic pressure to achieve precise and efficient splitting of core samples.
- Hydraulic Power Generation: The core splitter operates using a hydraulic system that generates force through the compression of hydraulic fluid. This system typically includes a hydraulic pump, cylinders, and hydraulic fluid. The pump increases the pressure of the hydraulic fluid, which is then directed to the hydraulic cylinders.
- Force Transmission: The hydraulic cylinders convert the hydraulic pressure into linear mechanical force. When the pump is activated, the hydraulic fluid flows into the cylinders, causing the pistons to extend. This extension applies a high, controlled force to the core sample held within the splitting chamber.
- Splitting Mechanism: The core sample is positioned between two or more cutting blades or splitting edges within the chamber. As the hydraulic cylinders extend, the force is transferred to these blades, which press against the core sample. The blades are designed to exert a uniform, controlled force along the core’s axis, causing it to split cleanly and accurately.
- Precision and Control: The hydraulic core splitter often features adjustable settings to control the splitting force and blade alignment. This allows for customization based on the core sample’s size and hardness. The high precision of hydraulic force ensures minimal sample deformation and maximizes the accuracy of the split.
- Retraction and Extraction: After the core is split, the hydraulic pressure is released, causing the pistons to retract. This retracts the blades, allowing the split core segments to be removed from the chamber. The retraction mechanism ensures that the splitter is ready for the next sample without delay.
Advantages
The Hydraulic Core Splitter offers several advantages, particularly in geological and mining applications where precision, efficiency, and durability are essential.
- Precision and Accuracy: The hydraulic mechanism provides highly controlled and uniform force, ensuring clean and accurate splits without damaging or distorting the core sample. This precision is crucial for obtaining representative samples for analysis.
- High Force Capability: Hydraulic systems can generate significant force, making the splitter suitable for a wide range of core sizes and hardness levels. This allows it to easily handle even dense and hard rock core samples that manual methods may struggle with.
- Efficiency: The hydraulic system allows for quick and consistent splitting, significantly reducing the time required for sample preparation. This improves throughput in both field and laboratory settings, making it ideal for high-volume sample processing.
- Versatility: Hydraulic core splitters are adjustable, allowing users to split various core diameters and material types. This versatility makes it a flexible tool for different geological conditions and research requirements.
- Sample Integrity: By applying controlled force, the hydraulic splitter minimizes sample degradation or damage, preserving the integrity of the core for more reliable analytical results. This is especially important in geological studies where undisturbed samples are necessary.
- Reduced Operator Fatigue: Since the hydraulic system generates the splitting force, it reduces the manual effort required from operators. This lowers physical strain, making the splitter easier and safer to use for extended periods.
- Durability and Reliability: Hydraulic core splitters are built with robust materials, capable of withstanding harsh conditions in mining and field environments. This ensures long-term, reliable performance with minimal maintenance.
Consistent Results: The automated hydraulic process delivers repeatable, consistent results, eliminating variability that can occur with manual splitting techniques. This consistency enhances the quality of core sample analysis.
operation of Hydraulic core splitter
A hydraulic core splitter is a tool used primarily in geological and mining applications to split core samples efficiently.
- Setup and Preparation:
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- Sample Placement: Insert the core sample into the core holder or splitting chamber, ensuring proper alignment and secure positioning to prevent any displacement during the splitting cycle.
- Adjustment Mechanisms: Configure the splitter’s parameters, such as the splitting force and blade alignment. Many splitters feature adjustable clamping mechanisms to accommodate various core diameters and hardness levels.
- Hydraulic Operation:
- Hydraulic Engagement: Activate the hydraulic pump to generate the required pressure. This can be a manual hand pump or an electrically powered hydraulic unit.
- Pressure Transmission: The hydraulic pump pressurizes hydraulic fluid within cylinders, creating a force that is transmitted to the splitter’s cutting blades through a mechanical linkage or direct application.
- Splitting Process:
- Core Splitting: As hydraulic pressure builds, the force is applied to the splitting blades or cutting edges. These blades are designed to exert a controlled force along the core’s axis, effectuating a clean and precise split based on the core’s geological properties.
- Completion of Split: Upon achieving the desired split, release the hydraulic pressure to retract the blades. Extract the split core segments from the splitter.
- Post-Operation:
- Sample Verification: Examine the split core samples for consistency and accuracy. Verify that the splitting has produced uniform halves and assess the integrity of the split.
Maintenance Procedures: Conduct routine maintenance by cleaning the hydraulic core splitter and inspecting hydraulic fluid levels, blade condition, and mechanical components for wear and tear.
Key word Description
The Hydraulic Core Splitter is a crucial tool for geologists and mining professionals, designed for precise and efficient core sample splitting.
This Geology Core Sample Splitter utilizes advanced hydraulic technology to generate substantial force, ensuring clean and accurate splits of core samples.
Ideal for both laboratory and field use, this Core Sample Splitter is especially effective in mining operations, where it functions as a reliable Mining Core Splitter.
The Hydraulic Core Cutter feature allows for controlled splitting, reducing sample degradation and enhancing analytical accuracy.
Its versatility as a Sample Core Splitter accommodates various core sizes, making it suitable for diverse geological applications.
The Hydraulic Core Sample Splitter combines robust construction with user-friendly adjustments, offering flexibility and precision.
As a core splitter machine, it delivers consistent performance, making it an indispensable tool for maintaining sample integrity and achieving reliable results in geological and mining assessments.