Hammer Mill

Power 2.4 kw / 3 HP,
Electrical
Details
430 V ,3 Phase , Ac, 50 Hz
Feed Material Lumps of phosphates, Gypsum, Barite, Asbestos rock, Cement rock, , Medium-hard limestone ,Iron ore lump etc
Hammers Hardened Alloy Steel
Material feed size  < 50 mm
Rotor speed 2000 RPM

 

Description

The Eloquent Laboratory Hammer Mill is designed for grinding a wide variety of materials for various applications in laboratories and pilot plants

APPLICATION

  1. Mineralogy and Geology:
    • Rock and Mineral Analysis: Grinding rock and mineral samples for geochemical analysis and mineral identification.
    • Ore Processing: Preparing ore samples for metallurgical testing and mineral processing studies.
  2. Material Science:
    • Sample Preparation: Preparing samples for materials characterization, such as SEM, XRD, or other analytical techniques.
    • Composite Materials: Grinding components for composite material production and testing.
    • Polymers: Reducing the size of polymer granules for further processing and analysis.
  3. Pharmaceutical Industry:
    • Tablet Production: Grinding active pharmaceutical ingredients (APIs) to a fine powder for tablet manufacturing.
    • Excipients Processing: Pulverizing excipients to ensure uniformity in tablet and capsule formulations.
    • Research and Development: Preparing small batches of new formulations for testing and analysis.
  4. Chemical Industry:
    • Compound Preparation: Reducing particle size of chemical compounds for uniform mixing and reaction efficiency.
    • Catalysts: Grinding catalysts to increase surface area and improve reaction rates.
    • Pigments and Dyes: Pulverizing pigments and dyes for use in paints, coatings, and other applications.
  5. Environmental Science:
    • Soil Analysis: Grinding soil samples to a fine powder for chemical and physical analysis.
    • Plant Studies: Pulverizing plant materials for nutrient and contaminant analysis.
    • Waste Management: Processing waste samples to determine composition and potential for recycling or disposal.
  6. Agriculture:
    • Animal Feed: Grinding grains and other feed materials to improve digestibility and nutrient absorption.
    • Seed Processing: Reducing the size of seeds for germination tests and other analyses.
    • Pesticides and Fertilizers: Pulverizing raw materials for uniform application and effectiveness.
  7. Cosmetics and Personal Care:
    • Powdered Ingredients: Grinding ingredients for use in cosmetic formulations, such as powders, creams, and lotions.
    • Exfoliants: Pulverizing natural exfoliants like seeds and shells for inclusion in skincare products.
  8. Academic and Research Institutions:
    • Educational Purposes: Providing hands-on experience with grinding and sample preparation techniques.
    • Research Projects: Supporting various research initiatives across multiple scientific disciplines.
  9. Industrial Applications:
    • Quality Control: Ensuring consistency and quality in raw materials and finished products.
    • Product Development: Developing and testing new products and formulations in a controlled environment.

The Eloquent Laboratory Hammer Mill is a versatile and essential tool for numerous applications, providing reliable and efficient grinding solutions to meet the needs of diverse industries.

 

PRODUCT ADVANTAGES

                 1. High Efficiency and Productivity:

      • Capable of processing large volumes of material quickly.
      • High-speed rotor ensures rapid size reduction and high throughput.
    1. Consistent Particle Size:
      • Consistent and uniform grinding results in reliable sample quality.
    2. Versatility:
      • Suitable for a wide range of materials, including hard and brittle substances.
      • Ideal for various industries such as pharmaceuticals, chemical research, and material science.
    3. Robust Construction:
      • Designed for longevity, reducing the need for frequent replacements or repairs.
    4. Ease of Use:
      • User-friendly design with straightforward controls for easy operation.
      • Quick and simple setup and adjustments reduce downtime and increase productivity.
    5. Safety Features:
      • Equipped with safety interlocks and protective shields to ensure safe operation.
      • Reduces the risk of accidents and injuries in the laboratory or production environment.
    6. Low Maintenance:
      • Easy to clean components prevent cross-contamination and maintain sample integrity.
      • Minimal maintenance requirements due to robust construction and quality components.
    7. Cost-Effective:
      • Reduces operational costs by minimizing sample waste and maximizing efficiency.
      • Long-lasting and reliable performance provides a good return on investment.
    8. Enhanced Workflow:
      • Improves laboratory and production workflows by providing fast and reliable grinding.
      • Streamlines sample preparation processes, allowing for more efficient research and development activities.
    9. Customizable:
      • Various models and configurations available to meet specific application needs.
      • Adjustable settings cater to different material properties and processing requirements.

KEY FEATURES

The Eloquent Technology Hammer Mill combines advanced features with reliable performance, making it an essential tool for efficient and precise material processing in various applications.

  1. High Efficiency:
    • Powerful Motor: Equipped with a high-speed motor that ensures rapid and efficient grinding.
    • Optimal Throughput: Designed to process large volumes of material quickly, enhancing productivity.
  2. Adjustable Particle Size:
    • Variable Speed Control: Allows users to adjust the rotor speed to achieve the desired particle size.
    • Interchangeable Screens: Different screen sizes available to control the final particle size distribution.
  3. User-Friendly Operation:
    • Simple Controls: Intuitive interface with easy-to-use controls for setting adjustments and operation.
    • Quick Setup: Designed for easy installation and minimal setup time.
  4. Safety Features:
    • Safety Interlocks: Prevents the machine from operating if the safety guards are not in place.
    • Protective Shields: Shields protect the user from dust and debris during operation.
  5. Easy Maintenance:
    • Tool-Free Disassembly: Parts can be easily removed without the need for tools, simplifying cleaning and maintenance.
    • Accessible Components: Key components are easily accessible for routine checks and part replacements.
  6. Low Noise and Vibration:
    • Noise Reduction: Designed to operate quietly, reducing noise pollution in the laboratory.
    • Stability: Built to minimize vibration, ensuring stable and consistent performance.
  7. Versatility:
    • Wide Range of Applications: Suitable for grinding a variety of materials, including dry, brittle, and fibrous substances.
    • Multiple Uses: Ideal for use in pharmaceutical, food, chemical, and other industries.
  8. High Precision:
    • Consistent Results: Ensures uniform particle size distribution for reproducible results.
    • Fine Grinding Capability: Capable of achieving very fine particle sizes, suitable for detailed analysis and processing.
  9. Energy Efficient:
    • Optimized Power Consumption: Designed to use energy efficiently, reducing operational costs.
    • Eco-Friendly: Low energy consumption contributes to a smaller environmental footprint.
  10. Customizable:
    • Tailored Solutions: Available in different models and configurations to meet specific user requirements.
    • Optional Accessories: Additional accessories and attachments available to enhance functionality.

 

FUNCTION PRINCIPLE

The Eloquent Hammer Mill operates based on the principle of impact and shearing forces. Here’s a detailed explanation of its function principle:

    1. Material Feeding:
      • Infeed Mechanism: Raw material is fed into the mill through a hopper or feeding chute. The feeding mechanism ensures a steady and controlled flow of material into the grinding chamber.
      • Gravity Feed: Depending on the model, gravity may assist in feeding the material into the mill.
    2. Grinding Chamber:
      • Rotating Hammer Assembly: Inside the grinding chamber, a high-speed rotor equipped with hammers or blades rotates rapidly.
      • Impact Force: The material enters the grinding chamber and is struck by the rotating hammers. The impact force shatters and breaks the material into smaller pieces.
    3. Particle Size Reduction:
      • Hammer Action: The repeated hammering action progressively reduces the size of the material. The speed and configuration of the hammers determine the final particle size.
      • Shear Force: In addition to impact, shear forces between the hammers and the chamber walls further reduce particle size.
    4. Screening:
      • Interchangeable Screens: The mill is equipped with a screen or sieve located below the hammers. The screen has perforations of a specific size.
      • Size Control: Only particles small enough to pass through the screen perforations are allowed to exit the grinding chamber. Larger particles remain in the chamber for further grinding.
      • Adjustable Settings: Users can change the screen size or adjust rotor speed to control the final particle size distribution.
    5. Discharge:
      • Collection Mechanism: Once the particles achieve the desired size, they pass through the screen and are collected in a bin or container.
      • Airflow Assistance: Some models may use airflow to assist in moving the ground material out of the chamber and into the collection system.
    6. Safety and Efficiency Features:
      • Safety Interlocks: The mill includes safety interlocks to prevent operation if the protective shields or covers are not in place.
      • Noise and Vibration Control: Designed to minimize noise and vibration, ensuring a stable and quiet operation.
    7. Maintenance and Cleaning:
      • Easy Access: The design allows for easy access to the grinding chamber and components for cleaning and maintenance.
      • Tool-Free Disassembly: Many models feature tool-free disassembly, making it simple to remove and replace parts as needed.

Overall Process: The material is fed into the mill, where it is subjected to high-speed impacts from the rotating hammers. The combination of impact and shear forces reduces the material’s particle size. The desired particle size is achieved by adjusting the screen size and rotor speed. The ground material is then discharged and collected, ready for further use or analysis.

The Eloquent Hammer Mill’s function principle ensures efficient and consistent grinding, making it an essential tool for various applications in laboratories and small-scale production environments.

TECHNICAL DATA

Power 2.4 kw / 3 HP,
Electrical
Details
430 V ,3 Phase , Ac, 50 Hz
Feed material Lumps of phosphates, Gypsum, Barite, Asbestos rock, Cement rock, , Medium-hard limestone ,Iron ore lump etc
Hammers Hardened Alloy Steel
Material Feed Size < 50 mm
Rotor Speed 2000 RPM

 

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