DISC MILL

Applications size reduction, mixing, triturating
Field of application construction materials, environment / recycling, geology / metallurgy, glass / ceramics
Feed material medium-hard, hard, brittle, fibrous
Size reduction principle pressure, friction
Material feed size* < 15 mm
Final fineness* < 20 µm
Disc Diameter 180 mm,200 mm, 250 mm
Power 3 Phase,415 volts,AC
Motor 2 HP,3 HP,5HP
Categories: ,

Description

Eloquent Technology presents the Laboratory Disc Mill, an essential tool designed for efficient sample preparation in various industries, including geotechnical, geochemical, mineral processing, and ore sample preparation.

The Eloquent Disc Mill EDM 100 is suitable for the extremely quick, loss-free and reproducible grinding of medium-hard, brittle and fibrous materials to analytical fineness. The instrument runs steadily and smoothly, even with heavy grinding sets, at maximum speed thanks to the new Stabilized-Plane-Drive.
With its robust design, the Eloquent Disc mill EDM 100 has proven to be ideal for use in the building materials sector (cement), in geology, mineralogy, metallurgy and in power plants. Due to the high end fineness and speed the Eloquent Disc mill is the perfect mill when it comes to preparing samples for spectral analysis.

APPLICATION EXAMPLES

cement, cement clinker, ceramics, coal, coke, concrete, corundum, electronic components, glass, metal oxides, minerals, ores, plant materials, silicates, slag, soils,

Specific Advantages in Different Applications:

  • Mining and Metallurgy:
    • Ore Sample Preparation: Efficiently prepares ore samples for further testing and analysis.
    • Consistent Particle Size: Ensures accurate results in metallurgical testing and mineral processing studies.
  • Cement and Ceramics:
    • Raw Material Preparation: Prepares raw materials for quality control and research in cement and ceramic production.
    • Controlled Fineness: Allows precise control over particle size for optimal material properties.
  • Pharmaceuticals:
    • Active Ingredient Processing: Grinds active pharmaceutical ingredients and excipients to required particle sizes for formulation development.
    • Quality Control: Ensures uniform particle size distribution for consistent drug delivery and efficacy.
  • Food and Agriculture:
    • Grain and Seed Milling: Efficiently mills grains, seeds, and other agricultural products for nutritional analysis and quality control.
    • Homogeneous Samples: Produces homogeneous samples for accurate testing and research.
  • Environmental Testing:
    • Soil and Sediment Preparation: Prepares soil and sediment samples for environmental analysis and contamination testing.
    • Reliable Results: Ensures reliable and reproducible results in environmental studies.

PRODUCT ADVANTAGES

A Eloquent Technology laboratory disc mill offers several significant advantages that make it an indispensable tool for sample preparation in various industries. Here are the key benefits:

1. High Efficiency and Speed:

  • Rapid Grinding: The disc mill can quickly reduce the particle size of various materials, significantly speeding up the sample preparation process.
  • Consistent Results: Delivers uniform particle sizes, ensuring that subsequent analyses or processes yield reliable results.

2. Versatility:

  • Wide Range of Materials: Capable of grinding different types of materials, including hard, brittle, fibrous, and abrasive samples.
  • Multiple Applications: Suitable for use in mining, metallurgy, cement, ceramics, pharmaceuticals, food, agriculture, and environmental testing.

3. Precision and Control:

  • Adjustable Gap: The distance between the grinding discs can be precisely adjusted, allowing for control over the final particle size.
  • Reproducibility: Ensures that grinding parameters can be consistently replicated for repeatable results.

4. Durability and Robustness:

  • Strong Construction: Built with high-quality materials to withstand rigorous laboratory conditions.
  • Long Lifespan: Designed for longevity, reducing the need for frequent replacements or repairs.

5. Ease of Use:

  • User-Friendly Design: Simple to operate, with straightforward adjustments and controls.
  • Minimal Maintenance: Requires minimal maintenance, making it a hassle-free addition to the laboratory.

6. Safety Features:

  • Safety Guards: Equipped with protective guards to ensure safe operation.
  • Overload Protection: Features mechanisms to prevent damage from overloading or improper use.

7. Energy Efficiency:

  • Low Power Consumption: Designed to be energy-efficient, reducing operational costs.

8. Compact and Space-Saving:

  • Small Footprint: Compact design saves valuable laboratory space.
  • Portable Options: Some models are portable, allowing for flexibility in laboratory setups.

9. Enhanced Sample Homogeneity:

  • Uniform Grinding: Provides homogeneous grinding, which is critical for accurate and consistent analytical results.

Specific Advantages in Different Applications:

  • Mining and Metallurgy:
    • Ore Sample Preparation: Efficiently prepares ore samples for further testing and analysis.
    • Consistent Particle Size: Ensures accurate results in metallurgical testing and mineral processing studies.
  • Cement and Ceramics:
    • Raw Material Preparation: Prepares raw materials for quality control and research in cement and ceramic production.
    • Controlled Fineness: Allows precise control over particle size for optimal material properties.
  • Pharmaceuticals:
    • Active Ingredient Processing: Grinds active pharmaceutical ingredients and excipients to required particle sizes for formulation development.
    • Quality Control: Ensures uniform particle size distribution for consistent drug delivery and efficacy.
  • Food and Agriculture:
    • Grain and Seed Milling: Efficiently mills grains, seeds, and other agricultural products for nutritional analysis and quality control.
    • Homogeneous Samples: Produces homogeneous samples for accurate testing and research.
  • Environmental Testing:
    • Soil and Sediment Preparation: Prepares soil and sediment samples for environmental analysis and contamination testing.
    • Reliable Results: Ensures reliable and reproducible results in environmental studies.

Conclusion:

A laboratory disc mill stands out for its efficiency, versatility, and precision in grinding various materials. Its user-friendly design, robust construction, and advanced features make it an invaluable tool for laboratories across multiple industries, enhancing the quality and reliability of sample preparation and subsequent analyses.

FEATURES

Features and Benefits:

  • Adjustable Grinding Gap: Allows precise control over the final particle size.
  • High Efficiency: Capable of grinding a wide range of materials quickly and efficiently.
  • Versatility: Suitable for various types of materials, including hard, brittle, and fibrous samples.
  • Consistent Results: Produces uniform and repeatable particle sizes.
  • Easy Operation: Simple to operate and adjust, making it suitable for laboratory use.
  • Robust Construction: Durable design for long-term use in demanding laboratory environments.

FUNCTION PRINCIPLE

The Eloquent disc Mill EDM 100 comminutes by impact and friction. The disc mill consists of a circular discs, that rotate within a machine to crush stones, metal, or other materials

A laboratory disc mill is a highly efficient and versatile device used for sample preparation by grinding, milling, and pulverizing various materials. It is commonly employed in laboratories for sample preparation in mining, metallurgy, cement, ceramics, pharmaceuticals, and various other industries. The primary purpose of the disc mill is to reduce the size of solid materials to finer particles for subsequent analysis or processing.

Working Principle:

  1. Material Feeding:
    • The sample material is fed into the disc mill through a feed hopper. The feed rate can be adjusted to control the grinding process.
  2. Grinding Mechanism:
    • The grinding mechanism of a disc mill consists of two horizontal discs, one stationary and the other rotating.
    • The material is introduced into the gap between the two discs.
    • As the rotating disc spins, it creates a shearing and compressive force that grinds the material against the stationary disc.
  3. Particle Size Reduction:
    • The size reduction is achieved through a combination of impact, shearing, and compression forces.
    • The gap between the discs can be adjusted to control the final particle size. A smaller gap results in finer particles, while a larger gap produces coarser particles.
  4. Material Discharge:
    • The ground material is discharged from the mill through an outlet chute.
    • The fineness of the final product can be controlled by adjusting the gap between the discs and the feed rate.

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