Disc Pellitiser
| Model | ET-DP-01 |
| Material | High-quality corrosion-resistant steel |
| Disc Diameter | Customizable based on requirements |
| Adjustable Angle | recise control for optimal pellet formation |
| Variable Speed Control | Customizable rotational speed for different materials |
| Motor Power | Efficient motor for high-performance pelletizing |
| Dimensions | Compact design suitable for various industrial setups |
| Weight | Heavy-duty yet portable for flexible installation |
- Description
- WORKING PRINCIPAL
- KEY COMPONENTS
- FEATURES AND BENEFITS
- APPLICATIONS
- PRODUCT ADVANTAGES
- CONCLUSION
- WHY CHOOSE THE ELOQUENT DISC PETTETIZER?
Description
A disc pelletizer, also known as a disk granulator or pelletizing disk, is a machine used to create uniform pellets from powders or fine materials. It operates based on the principle of agglomeration, where fine particles are combined into larger, more manageable pellets through the application of moisture and mechanical force.
WORKING PRINCIPAL
1. Material Feeding:
• Feed Material: Fine powders or granulated materials are fed into the rotating disc from a feed chute or hopper
• Continuous Feeding: The material is continuously fed to ensure a steady supply for pelletization
2. Disc Rotation:
• Inclined Rotating Disc: The disc pelletizer consists of an inclined, rotating disc that provides the necessary motion to agglomerate the materials
• Adjustable Speed and Angle: The rotational speed and angle of inclination can be adjusted to control the pellet formation process
3.Moisture Addition:
• Water Spray System: A controlled amount of water or binder is sprayed onto the material to initiate the agglomeration process
• Uniform Distribution: The water spray system ensures that moisture is uniformly distributed across the material
4. Pellet Formation:
• Rolling and Tumbling: As the disc rotates, the material is subjected to rolling and tumbling actions. The combination of centrifugal force and gravity causes the particles to coalesce into larger pellets
• Growth by Layering: Pellets grow in size as additional fine particles adhere to the surface of the initial nuclei, forming layers
5. Size Control:
• Adjustable Disc Parameters: By adjusting the disc speed, angle, and moisture content, the size and density of the pellets can be precisely controlled
• Screening: The formed pellets are often screened to achieve the desired size distribution, with oversized and undersized pellets being recycled back into the process
6. Discharge:
• Continuous Discharge: The pellets are continuously discharged from the edge of the disc once they reach the desired size
• Collection: The pellets are collected for further processing, drying, or use
KEY COMPONENTS
• Feed Hopper/Chute: Supplies raw material to the disc
• Rotating Disc: The main component where agglomeration occurs
• Water/Binder Spray System: Adds moisture to initiate pellet formation
• Motor and Drive System: Powers the rotation of the disc
• Angle Adjustment Mechanism: Allows for control of the disc inclination
• Discharge Chute: Collects and directs the formed pellets for further processing
FEATURES AND BENEFITS
• Adjustable Grinding Gap: Allows precise control over the final particle size
• High Efficiency: Capable of grinding a wide range of materials quickly and efficiently
• Versatility: Suitable for various types of materials, including hard, brittle, and fibrous samples
• Consistent Results: Produces uniform and repeatable particle sizes
• Easy Operation: Simple to operate and adjust, making it suitable for laboratory use
• Robust Construction: Durable design for long-term use in demanding laboratory environments
APPLICATIONS
• Iron Ore Pelletization: Produces pellets for use in blast furnaces and direct reduction processes
• Mineral Processing: Pelletizes fine mineral particles for easier handling and processing
• Chemical Production: Used in the production of uniform chemical pellets for various applications
• Waste Treatment: Pelletizes waste materials for recycling and disposal
PRODUCT ADVANTAGES
• Uniform Pellet Size: Produces consistently sized pellets, enhancing product quality
• Efficient Moisture Use: Ensures optimal moisture levels for effective pellet formation
• Adjustability: Allows for precise control over pellet size and density by adjusting disc parameters
• Versatility: Suitable for a wide range of materials and applications, including iron ore pelletization, mineral processing, and chemical production
• Scalability: Can be scaled up or down to meet different production requirements
CONCLUSION
The disc pelletizer operates on a straightforward but effective principle of agglomeration, combining fine particles into uniform pellets through the application of moisture and mechanical forces. Its ability to produce high-quality pellets with precise control over size and density makes it a valuable tool in various industrial applications.
WHY CHOOSE THE ELOQUENT DISC PETTETIZER?
The Eloquent Disc Pelletizer is the ideal choice for professionals in the iron ore pelletization industry and beyond. Its high efficiency, robust construction, and advanced features ensure consistent and high-quality pellet production. The user-friendly design and safety features make it a reliable and practical solution for various pelletizing applications.
Enhance your production capabilities with the Eloquent Disc Pelletizer—your reliable partner for efficient and high-quality pelletizing in iron ore pelletization, mineral processing, chemical processing, and environmental applications.
