Disc Pelletizer
| Power | 1.1 kw / 1.5 HP, |
| Electrical Details |
430 V ,3 Phase , Ac, 50 Hz |
| Diameter of Disc |
550 mm |
| Skirt height |
120 mm |
| Capacity | Upto 30 kg per batch |
| Rotational RPM |
Variable 0-65 RPM controlled by VFD |
| Inclination | Possible |
| Formation | Pellets are formed by rolling operation by combined added moisture |
- Description
- APPLICATION
- PRODUCT ADVANTAGES
- KEY FEATURES
- FUNCTION PRINCIPLE
- TECHNICAL DATA
- Reviews (0)
Description
Introducing the Eloquent Disc Pelletizer, an advanced and efficient solution for the pelletization process in various industries, particularly for iron ore pelletization. This disk granulator is designed to produce uniform and high-quality pellets, optimizing the pelletizing process for enhanced productivity and performance.
Disc pelletizer, also known as a disk granulator or pelletizing disk, is a machine used to create uniform pellets from powders or fine materials. It operates based on the principle of agglomeration, where fine particles are combined into larger, more manageable pellets through the application of moisture and mechanical force.
APPLICATION
- Iron Ore Pelletization:
- Blast Furnace Feed: Produces high-quality iron ore pellets for use in blast furnaces.
- Direct Reduction: Suitable for producing pellets for direct reduction processes.
- Mineral Processing:
- Pelletizing Minerals: Effective for pelletizing a variety of mineral materials.
- Chemical Processing:
- Fertilizer Production: Produces uniform pellets for use in fertilizer manufacturing.
- Environmental Applications:
- Waste Treatment: Suitable for pelletizing waste materials for recycling and disposal.
PRODUCT ADVANTAGES
- The Eloquent Disc Pelletizer offers numerous advantages, making it a preferred choice for industries involved in palletization, such as iron ore palletization, mineral processing, and chemical production. Here are the key benefits:
- High Efficiency and Productivity:
- Consistent Pellet Quality: Produces uniform and high-density pellets, which enhances the quality of the final product.
- High Throughput: Capable of processing large volumes of material, significantly increasing production rates.
- Versatile Applications:
- Wide Range of Materials: Suitable for pelletizing various raw materials, including iron ore, minerals, chemicals, and fertilizers.
- Multiple Industries: Ideal for use in industries such as iron ore palletization, mineral processing, chemical manufacturing, and waste treatment.
- Advanced Pelletizing Process:
- Adjustable Disc Angle: Allows precise control over the pelletizing process to achieve optimal pellet formation.
- Variable Speed Control: Customizable rotational speed to accommodate different material properties and pelletizing requirements.
- Robust and Durable Construction:
- Heavy-Duty Design: Constructed with high-quality, durable materials to withstand rigorous industrial environments.
- Corrosion-Resistant: Features components resistant to corrosion, ensuring longevity and reliability even in harsh conditions.
- Ease of Operation and Maintenance:
- User-Friendly Interface: Simple and intuitive controls for easy operation and adjustment.
- Low Maintenance: Designed for minimal maintenance, reducing downtime and operational costs.
- Safety Features:
- Protective Guards: Equipped with safety guards to ensure safe operation during the pelletizing process.
KEY FEATURES
Key Features and Benefits:
- High Efficiency and Productivity:
- Consistent Pellet Quality: Ensures uniform pellet size and density, improving the overall quality of the final product.
- High Throughput: Capable of processing large volumes of material, enhancing production rates.
- Versatile Applications:
- Iron Ore Pelletization: Ideal for producing iron ore pellets for use in blast furnaces and direct reduction processes.
- Wide Range of Materials: Suitable for pelletizing various raw materials, including minerals, chemicals, and fertilizers.
- Advanced Pelletizing Process:
- Adjustable Disc Angle: Allows precise control over the pelletizing process for optimal pellet formation.
- Variable Speed Control: Enables customization of the rotational speed to suit different material properties and pelletizing requirements.
- Robust and Durable Construction:
- Heavy-Duty Design: Built with high-quality materials to withstand rigorous industrial environments.
- Corrosion-Resistant: Features corrosion-resistant components to ensure longevity and reliability.
- Ease of Operation and Maintenance:
- User-Friendly Interface: Simple controls for easy operation and adjustment.
- Low Maintenance: Designed for minimal maintenance, reducing downtime and operational costs.
- Safety Features:
- Protective Guards: Ensures safe operation during the pelletizing process.
- Overload Protection: Prevents damage from overloading or improper use.
FUNCTION PRINCIPLE
- Material Feeding:
- Feed Material: Fine powders or granulated materials are fed into the rotating disc from a feed chute or hopper.
- Continuous Feeding: The material is continuously fed to ensure a steady supply for pelletization.
- Disc Rotation:
- Inclined Rotating Disc: The disc pelletizer consists of an inclined, rotating disc that provides the necessary motion to agglomerate the materials.
- Adjustable Speed and Angle: The rotational speed and angle of inclination can be adjusted to control the pellet formation process.
- Moisture Addition:
- Water Spray System: A controlled amount of water or binder is sprayed onto the material to initiate the agglomeration process.
- Uniform Distribution: The water spray system ensures that moisture is uniformly distributed across the material.
- Pellet Formation:
- Rolling and Tumbling: As the disc rotates, the material is subjected to rolling and tumbling actions. The combination of centrifugal force and gravity causes the particles to coalesce into larger pellets.
- Growth by Layering: Pellets grow in size as additional fine particles adhere to the surface of the initial nuclei, forming layers.
- Size Control:
- Adjustable Disc Parameters: By adjusting the disc speed, angle, and moisture content, the size and density of the pellets can be precisely controlled.
- Screening: The formed pellets are often screened to achieve the desired size distribution, with oversized and undersized pellets being recycled back into the process.
- Discharge:
- Continuous Discharge: The pellets are continuously discharged from the edge of the disc once they reach the desired size.
- Collection: The pellets are collected for further processing, drying, or use.
Key Components:
- Feed Hopper/Chute: Supplies raw material to the disc.
- Rotating Disc: The main component where agglomeration occurs.
- Water/Binder Spray System: Adds moisture to initiate pellet formation.
TECHNICAL DATA
| Power | 1.1 kw / 1.5 HP, |
| Electrical Details |
430 V ,3 Phase , Ac, 50 Hz |
| Diameter of Disc |
550 mm |
| Skirt height |
120 mm |
| Capacity | Upto 30 kg per batch |
| Rotational RPM |
Variable 0-65 RPM controlled by VFD |
| Inclination | Possible |
| Formation | Pellets are formed by rolling operation by combined added moisture |
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